Modern SVR3L Rubber Production Process
SVR3L rubber is a high-quality technical rubber widely used in the production of tires, conveyor belts, rubber gaskets, and many other industrial products. To create products that meet international standards, the SVR3L manufacturing process requires modern equipment and advanced processing technology.
A key highlight of the current SVR3L production line is the application of a 4-machine automatic milling and crumb cutting system with a capacity of up to 3.5 tons of finished products per hour, helping optimize material processing time and ensure consistent product quality.
Modern SVR3L Production Line
The production line is supplied by Quang Trung Mechanical Company – one of Vietnam’s leading suppliers of machinery and equipment for the rubber processing industry.
- 4 automatic milling machines
- High-capacity crumb cutting system
- Japanese vacuum steam drying technology
- Modern inspection and packaging system
- Capacity up to 3.5 tons of finished products per hour
SVR3L Production Process
1. Latex Coagulation
After harvesting, liquid latex is transferred into coagulation channels to form coagulated rubber suitable for the next processing stages.
- Ensures uniform raw materials
- Reduces impurities
- Improves processing efficiency
2. Feeding Coagulated Rubber Into The Production System
Once coagulation is completed, the pulling machine automatically transports the rubber from the channels into the production system.
- Saves labor costs
- Increases processing speed
- Ensures continuous operation
3. Automatic Milling And Crumb Cutting
The coagulated rubber passes through a fully automatic milling and crumb cutting system to produce rubber crumbs that meet technical standards.
- Compressing and removing water
- Cleaning raw materials
- Producing uniform rubber crumbs
- Stabilizing finished product quality
After processing, the rubber crumbs are transferred into specialized containers in preparation for the drying stage.
4. Loading Crumbs Into The Vacuum Steam Drying Oven
After excess water is drained, the crumb containers are transferred into a modern Japanese vacuum steam drying oven system.
- Even drying throughout all rubber crumbs
- Maintains bright and clean color
- Minimizes burning or discoloration
- Energy-saving operation
5. Automatic Vacuum Steam Drying Technology
The entire drying process operates automatically using advanced vacuum hot steam technology, helping SVR3L products achieve superior quality.
Finished products after drying achieve high technical indicators such as:
- Po
- PRI
- Nt
- Dirt
- Ash
- Colour
Compared to traditional oil drying technology, vacuum drying technology provides more uniform color, cleaner products, and more stable quality.
6. Final Product Packaging
After completing the drying process, SVR3L rubber will be:
- Compressed into bales
- Sampled for quality inspection
- Tested for technical specifications
- Labeled with quality control tags
- Grouped according to customer requirements
Conclusion
The modern SVR3L rubber production process helps improve productivity, optimize quality, and ensure consistency of finished products. The application of automatic milling and crumb cutting systems together with Japanese vacuum steam drying technology is becoming an advanced trend in modern rubber manufacturing, meeting today’s technical standards and export requirements.
